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Familiarity
What does the Samsung Galaxy S10+, Sony Xperia 1, LG V50 ThinQ 5G, OnePlus 7 Pro, Huawei Mate 20 Pro, and Asus ZenFone 6 all have in common? All of these smartphones are equipped with Gorilla Glass 6, 5, or 3 (in the case of the Asus Zenfone 6’s back) on their back or front panels. Most consumers would likely be quicker to point out that these smartphones demand high price tags, but what about the durability of their glass panels? Does glass matter to consumers? Why do most manufacturers seek Corning’s Gorilla Glass? All of these questions, plus more, shall be explored in this article.
History Of Corning
Founding
The history of Corning dates all the way back to 1851, in the New England region of the United States. The Houghtons, creators of Corning, were looking for ways to stand out from the steep competition with rival glass makers. The Houghtons decided that they would make Corning stand out with expert knowledge in the make up, chemistry, and physics of glass: an inorganic, transparent, amorphous, material that is used in numerous applications.
Edison’s Interest
In 1879, American businessman Thomas Edison reached out to Corning with his idea for improving the light bulb. Edison needed the correct glass to encase the fragile filaments that made the light bulb. This glass needed to be stronger and more resistant to damage than glass typically used in other objects such as windows and jars. By 1880, Edison had chosen Corning as his exclusive supplier for the glass bulbs he needed to bring improved lighting to places all over the world.
Railroad Troubles
In 1912, American railroads encountered a dangerous problem: cracking glass. The glass globes of signal lanterns, crucial to the railroads operation, were occasionally shattering due to the thermal expansion caused from the country’s variable climate and seasons. To address this problem, Corning developed heat-resistant, low expansion glass that is capable of handling abrupt jolts of heat and cold. Their glass performed very well, which resulted in the railroads doing fewer replacements. Despite the success, Corning did not stop there, and had its scientists investigate new applications for the material.
The Creation of Pyrex
In 1913, Corning physicist Jesse Littleton, requests for his wife to bake a cake on a piece of heat resistant glass developed in 1908. The glass endured the entire baking process. Inspired from this, Corning creates an improved glass formula in 1915, and brands it as Pyrex — a line of cookware that still exists up to this day in 2019.
The Corning Plant
In 1952, Corning opens a manufacturing plant in Harrodsburg, Kentucky. This is the same plant that would later become the birthplace of Gorilla Glass. The Harrodsburg plant originally manufactured glass pressings for numerous military, academic, consumer, and scientific applications. During the mid-1980s, the plant shifted into developing glass substrates for the LCD market.
Apple’s Calling
In 2006, Apple approached Corning with a major request: make glass for their first iPhone that was scheduled to be released in 2007. Having only six months to make it, the company had to act quick, but maintain their quality and standards. Sending the wrong message, would be the last thing Corning would want to do. Thanks to the deep knowledge of glass that Corning had with experts at Sullivan Park, as well as the expertise they have with the manufacturing process in-house, they were able to produce the first version of Gorilla Glass within 6 months. The glass was then used on the first iPhone in 2007. Oddly, many of Corning’s clients now have nondisclosure agreements from Corning before they use Gorilla Glass on their mobile devices. Apple is a notable example of this. Others such as Samsung, LG, and Sony for instance, openly tout their use of Gorilla Glass on their specification sheets.
How It Is Made
Fusion Process
Corning touts its trademark fusion manufacturing process as the heart of their leadership in glass technology, and the cover glass sector. This exceptionally precise, highly automated, draw process creates a narrow sheet of cover glass with fresh surface quality, fantastic optical clarity, and dimensional stability. These attributes are essential for cover glass used in consumer applications.
The process starts when raw materials are mixed into a glass composition, which is melted and conditioned. The molten glass is fed into an isopipe, overfilling until the glass flows uniformly over both sides. The glass then rejoins, or fuses, at the bottom, where it is drawn down to form a continuous, extremely thin sheet of flat glass. The glass is not touched by human hands or other things that would bring flaws into the glass’ surface. The same fusion process is used in Corning’s LCD glass. The structure of Corning Gorilla Glass allows a deep layer of chemical strengthening through on ion exchange process. In this process, individual glass parts are cut from the main sheet and go through an ion exchange process.
Ion Exchange Process
Ion exchange is a chemical strengthening procedure where large ions are pushed into the glass surface, forming a state of compression. Gorilla Glass is specially designed to boost this behavior. The glass is placed in a hot bath of molten salt at a temperature of about 400 °C. Smaller sodium ions exit the glass, while larger potassium ions from the salt bath take their place. These large ions take up more space and are pressed together when the glass cools, creating a layer of compressive stress on the surface of the glass. Gorilla Glass’ composition allows the potassium ions to disperse far into the surface, making high compressive stress deep into the glass. This layer of compression produces a surface that should be more damage-resistant.
Corning’s Research Facilities
Being a major producer and researcher of glass, Corning continues to explore new glass compositions and process innovations at their three major research facilities: Sullivan Park in Corning, New York; Corning Technology Center in Shizuoka, Japan; and Corning Research Center Taiwan in Hsinchu, Taiwan.
Gorilla Glass 6
Tests And Claims
With the LG V50 ThinQ 5G and Samsung Galaxy S10+ having thicknesses of 8.3mm and 7.8mm respectively, and both devices boasting a screen size of 16.2cm, it is clear manufacturers favour very thin devices with huge screens. Not to mention that many also feature glass backs, too. To deal with the increasing sizes and material choice, Corning states that its scientists engineered the tougher and more durable Corning Gorilla Glass 6, surpassing Gorilla Glass 5 to address it. They go on to further mention that Gorilla Glass 6 was subjected to a new and rigorous test methodology within their labs. On average, Gorilla Glass 6 survived 15 consecutive drops from 1 meter onto rough surfaces and is twice as strong of the former Gorilla Glass 5. Corning also said that competitors did not even survive the first drop.
Glass Still Breaks
As tough as Gorilla Glass 6 may be, it will still break if it faces enough damage. In fact, some sources have even pointed out that while Gorilla Glass 6 is more drop-resistant than its former iterations, it scratches just as easily as they do. This is due to the internal stress in the manufacturing process that makes the thinner glass just as scratch prone. It also does not help that some consumers do not bother with screen protectors or rugged cases to minimize the impact of a fall or blow. This leads to the next point of discussion: Does glass durability matter to consumers?
Does Glass Durability Matter to Consumers?
Yes, for many consumers broken glass is a very inconvenient, painful thing to deal with. Most shoppers probably do not go out their way to look for smartphones featuring a specific iteration of Gorilla Glass. But even then, manufacturers know that smartphone durability is very important.
Why Do Most Manufacturers Seek Corning’s Gorilla Glass?
Corning’s longstanding reputation of making and researching glass is naturally what attracted other manufacturers to buy their glass. As noted earlier, an unknown number of clients have nondisclosure agreements. This strongly suggests that these clients must buy from Corning if they wish to remain anonymous, at least until their contracts expire.